Material
Steel, Aluminum and Stainless Steel
The TF-R 2510 surfacing line delivers controlled stock removal and consistent surface quality for flat parts—engineered for repeatable throughput, quick setup, and integration into modern deburring and finishing workflows.
Overload Protection
Equipped with Intelligent Overload Protection, the system monitors motor torque to detect abnormal resistance caused by thickness variations. It instantly reacts to discrepancies between the actual material and the screen settings, safeguarding the abrasive belt and contact drum from damage.
Electropneumatic Oscillation Control
The Electropneumatic Oscillation Control provides a steady oscillating motion that prevents the abrasive belt from tracking off the drums. This ensures belt stability and extends the service life of the consumables.
Independent Station Movements
The Independent Station Movement system is our most distinctive engineering advantage. Unlike competitors who adjust thickness by moving the entire conveyor, our system utilizes independent servo-controlled stations that move vertically while the conveyor remains at a fixed height. This ensures maximum stability and allows for seamless integration into automated production lines.
Servo Position Control
The Servo Position Control system ensures high-precision movement of the stations with an accuracy of 0.1 mm. This level of control guarantees consistent results across different batches and allows for ultra-fine adjustments to achieve the perfect finish.
Recipe System
The PartTrack Recipe Storage System is a solution designed for customers with a wide variety of parts. It stores part processing data in the machine’s memory, enabling easy access whenever needed. Instead of entering values one by one, it allows users to simply select the part name with a single touch, thereby increasing processing speed and efficiency.
Automatic Laser Thickness Measurement
The Automatic Laser Thickness Measurement system detects the material thickness and automatically updates the machine settings. This eliminates manual measurement errors and ensures a rapid, foolproof setup for every workpiece.
Thickness Error Prevention System
Equipped with a mechanical sensing system, GateWatch uses a limit switch located above the pressure roller to detect thickness anomalies instantly. If a part exceeds the thickness value entered on the screen, the system triggers an immediate halt to safeguard the abrasive belt and rubber-coated drum from impact damage.
Touch Screen
The user-friendly Touch Screen Control Panel allows for easy management of all machine parameters from a single station. It enables precise adjustments of station heights and conveyor speeds while enhancing operational efficiency through real-time monitoring and diagnostic alerts.
Thanks to the colored lights integrated into the machine's conveyor inlet, the operator is visually guided to feed the part from the position that is most suitable for balanced consumption of consumables. This system ensures even distribution of consumable usage, especially in multi-part processing operations; it prevents unnecessary wear and waste, optimizes workflow, and increases overall production efficiency.
Precision calibration system for the flap wheel station: PreciFlap automatically performs station calibration. It informs the user about the remaining life of the flap wheel as a percentage with flap wheel sander life tracking, and solves calibration-related problems by continuously monitoring the length of the mop brushes in the machine.
Caliper assisted thickness measuring: CaliSync technology ensures that the correct thickness values are accurately transferred to the machine, speeding up the measurement input process and preventing operators from inputting incorrect data.
ScanSync shortens the preparation time for machining by scanning barcodes that users have prepared for parts and saved in the part data system. ScanSync reads the barcode and automatically makes the necessary adjustments to the values on the machine interface, saving time and preventing operators from entering incorrect values.
Designed to work in full integration with the machine, the motorized feeding conveyor offers height and speed adjustments perfectly synchronized with the machine. There are two conveyors, one at the front and one at the rear, each 1500 mm in length. Conveyor length can be increased or decreased according to production requirements.
The return conveyor ensures that parts are transferred safely and efficiently to the operator's side after processing. Height and speed adjustments work in perfect sync with the machine, enabling uninterrupted flow. It supports the ergonomic collection of both small and medium-sized parts.
