Material thickness
0.5 – 15 mm
Other leveling machines
TFON Leveling and Stress-Relief Machines eliminate internal stresses and ensure high flatness for metal sheets from 0.3 mm to 60 mm. They deliver fast and precise straightening performance with advanced engineering design. Production downtime and defect risks are minimized, improving overall operational efficiency.
Positioning via 4 linear guides
Our machine uses four independent pistons to manage the leveling gap, allowing for precise sheet processing with a tight tolerance of just 0.1mm. This design ensures high accuracy and makes it very easy to calibrate the pistons quickly between jobs.
PC Control
Serving as the brain of the machine, our PC-controlled touch screen provides a complete overview of the entire leveling process. It tracks every critical detail in real-time, giving operators full control and instant visibility into the machine's performance at a single glance.
Servo-Hydraulic System
In large machines, servo-hydraulic systems eliminate wear and backlash issues found in mechanical drives, delivering superior performance. They provide instant response and strong precise control even under high and large loads, ensuring efficiency and durability beyond traditional systems.
Overload Protection
This feature works by constantly monitoring the roller drive motor torque and hydraulic pressure sensors in real time. If the system detects a mismatch usually caused by a thickness input error it instantly intervenes to prevent an overload, ensuring the machine stays in peak condition for years.
Leveling Gap Control
The machine is equipped with a high-performance servo-hydraulic system that actively manages the leveling gap with extreme precision. It ensures the gap remains perfectly constant as the material passes through the rollers, resisting any deflection to deliver uniform flatness across every part.
Recipe System
The integrated recipe system allows operators to save and load specific processing parameters for every part, ensuring consistent quality across different batches. By automating these settings, the system eliminates manual input errors and prevents potential machine damage caused by incorrect operator adjustments.
This mechanism is designed to ensure uniform use of the rollers across their entire width, allowing parts to be processed not just along a specific line, but distributed over the full width of the roller. As a result, load distribution on the rollers is balanced, wear occurs more evenly, and maintenance intervals are extended. Offered as an optional feature, this provides a significant advantage in terms of both consistent performance and extended equipment lifespan.
With TFON Autoroll, Automatic Roller Ejection System, the rollers are automatically ejected outwards, allowing you to clean the rollers in an easier manner. Thus, time efficiency increases while occupational safety is ensured.
Barcode Scanner System, ScanSync shortens the process of preparing for processing by scanning barcodes that users prepare and define in the part data system. By scanning the barcode, it automatically adjusts the values in the machine interface, saving time and preventing operators from entering incorrect values.
The Smart Vacuum system automatically adjusts the vacuum power based on the surface area and characteristics of the parts. This ensures that even small or light parts are securely held in place during the leveling process, preventing any shifting and ensuring high precision.
The Brushing Unit is an integrated solution that cleans the surface of the parts as they exit the machine. High-quality brushes remove any remaining dust or scale, ensuring that the parts are ready for the next production step, such as painting or welding.
The Conveyor Cleaning system ensures that the transport belt remains free of debris and scale. By continuously cleaning the belt, it prevents any marks or damage to the underside of the parts and extends the overall life of the conveyor components.
