What is it?
What Are Deburring & Edge Rounding Machines?
What Are Deburring & Edge Rounding Machines?
TFON Surfacer®️ is a high-performance machine designed to remove burrs, create round edges, and smooth surfaces on metal parts after flame cutting, plasma cutting, or laser cutting. Compared to manual deburring methods, it offers a faster, more consistent, and safer solution. It increases efficiency on the production line, reduces operator workload, and helps eliminate
potential quality issues. By smoothing part edges and improving surface quality, it ensures ideal preparation for downstream processes such as painting, coating, welding, or assembly. It also enhances workplace safety by minimizing the risk of injuries caused by sharp burrs during manual cleaning.
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potential quality issues. By smoothing part edges and improving surface quality, it ensures ideal preparation for downstream processes such as painting, coating, welding, or assembly. It also enhances workplace safety by minimizing the risk of injuries caused by sharp burrs during manual cleaning.
Machine Process Cycle
Machine Process Cycle
-
C Heavy Deburring -
B Deburring -
R Edge Rounding -
R Oxide Removal -
F Finishing
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Technical Specifications
Technical Specifications
IProtect
Overload Protection
Equipped with Intelligent Overload Protection, the system monitors motor torque to detect abnormal resistance caused by thickness variations. It instantly reacts to discrepancies between the actual material and the screen settings, safeguarding the abrasive belt and contact drum from damage.
AutoSwing
Electropneumatic Oscillation Control
The Electropneumatic Oscillation Control provides a steady oscillating motion that prevents the abrasive belt from tracking off the drums. This ensures belt stability and extends the service life of the consumables.
AcTFON
Independent Station Movements
The Independent Station Movement system is our most distinctive engineering advantage. Unlike competitors who adjust thickness by moving the entire conveyor, our system utilizes independent servo-controlled stations that move vertically while the conveyor remains at a fixed height. This ensure maximum stability and allows for seamless integration into automated production lines.
T-Servo
Servo Position Control
The Servo Position Control system ensures high-precision movement of the stations with an accuracy of 0.1 mm. This level of control guarantees consistent results across different batches and allows for ultra-fine adjustments to achieve the perfect finish.
PART TRACK
Recipe System
The PartTrack Recipe Storage System is a solution designed for customers with a wide variety of parts. It stores part processing data in the machine’s memory, enabling easy access whenever needed. Instead of entering values one by one, it allows users to simply select the part name with a single touch, thereby increasing processing speed and efficiency.
THE EYE
Automatic Laser Thickness Measurement
The Automatic Laser Thickness Measurement system detects the material thickness and automatically updates the machine settings. This eliminates manual measurement errors and ensures a rapid, foolproof setup for every workpiece.
GATEWATCH
Thickness Error Prevention System
Equipped with a mechanical sensing system, the Overload Protection utilizes a limit switch located above the pressure roller to detect thickness anomalies instantly. If a part exceeds the thickness value entered on the screen, the system triggers an immediate halt to safeguard the abrasive belt and rubber-coated drum from impact damage.
VTOUCH
Touch screen
The user-friendly Touch Screen Control Panel allows for easy management of all machine parameters from a single station. It enables precise adjustments of station heights and conveyor speeds while enhancing operational efficiency through real-time monitoring and diagnostic alerts.
Customized options for your production line.
Balanced Feeding Unit
Thanks to the colored lights integrated into the machine’s conveyor inlet, the operator is visually guided to feed the part from the position that is most suitable for balanced consumption of consumables. This system ensures even distribution of consumable usage, especially in multi-part processing operations; it prevents unnecessary wear and waste, optimizes workflow, and increases overall production efficiency.
Automatic Calibration
Precision Calibration System for flap wheel station PreciFlap automatically performs station calibration. It informs the user about the remaining life of the flap wheel in percentage with flap wheel sander life tracking. It solves calibration-related problems by continuously monitoring the length of the mop brushes in the machine.
Caliper Reader System
Caliper Assisted Thickness Measuring System CaliSync technology ensures that the correct thickness values are accurately transferred to the machine, speeding up the measurement input process and preventing operators from inputting incorrect data.
Barcode Scanner System
ScanSync shortens the preparation time for machining by scanning barcodes that users have prepared for parts and saved in the part data system. ScanSync reads the barcode and automatically makes the necessary adjustments to the values on the machine interface, saving time and preventing operators from entering incorrect values.
Motor-Driven Feeding Conveyor
Designed to work in full integration with the machine, the motorized feeding conveyor offers height and speed adjustments perfectly synchronized with the machine. There are two conveyors, one at the front and one at the rear, each 1500 mm in length. Conveyor length can be increased or decreased according to production requirements.
Return Conveyor System
The return conveyor ensures that parts are transferred safely and efficiently to the operator’s side after processing. Height and speed adjustments work in perfect sync with the machine, enabling uninterrupted flow. Supports the ergonomic collection of both small and medium-sized parts.
Side-Shifting Conveyor
Side Shifting Conveying System carries processed parts out of the machine, where sensors detect their arrival and automatically activate the side-shifting conveyor belt. The parts are then transferred onto the return conveyor and brought back to the operator for easy unloading. It offers an efficient alternative to U-shaped return conveyors for layouts where floor space is limited, while supporting smooth material flow, reducing manual handling, and improving operator convenience.